Reser’s Don Pancho West cuts electricity ~20% with CO₂ refrigeration and compressed-air upgrades

Reser’s Fine Foods completed refrigeration and compressed-air energy projects at its ~300,000-sq-ft Don Pancho West tortilla plant in Salem, Ore., with Energy Trust of Oregon. Company figures: >20% electricity cut (~1.9 million kWh/yr), 8% lower facility emissions; CO₂ central refrigeration ~41% less power vs. modeled baseline and 114% more capacity; VSD compressor/dryer ~44% less power.

Tortillas Nagual adds second UR3e cobot for corn-tortilla carton insert pack-off

Spanish corn-tortilla maker Tortillas Nagual (Barberà del Vallès) installed a second Universal Robots UR3e collaborative robot on its packaging line for pick-and-place cartoncillos (carton inserts). Integrator ATX Robotics (Grupo Aritex) supplied a dual vacuum gripper and stack columns adaptable across eight corn-tortilla SKUs. Company cites 21.07 million tortillas in 2025 and 36 employees; Generalitat subsidy supported the project.

Coveris takes nylon-free PolyFlex Thermoform into flatbreads with 12-week shelf life

Coveris launched PolyFlex Thermoform, a recycle-ready, nylon-free high-barrier thermoform pack developed with Signature Flatbreads and Al'Fez. It is live on three Al'Fez flatbread SKUs in UK and EU retail, including Turkish-style flame-baked mini flatbreads. The structure pairs a monomaterial PE base web with a PE/PP lidding film. Coveris says it validated a 12-week shelf life and consistent performance on existing packing lines. It's recyclable today through UK front-of-store soft-plastics collection and is positioned for UK pEPR, Simpler Recycling and EU PPWR.

Lawrence Equipment debuts MEGA COOK corn system at SNACKEX Lisbon

Lawrence Equipment used SNACKEX 2026 in Lisbon (June 17–18) for the European launch of MEGA COOK, a corn-cooking / nixtamal system. Company sales posts claimed sub-two-hour raw corn to nixtamal, about 30% less cook-line water, and a smaller footprint versus traditional cook systems — claims not yet backed by a standalone HTML datasheet.

Baking & Snack package: flexible machinery and BFY dough challenges for tortillas

Baking Business excerpts from Baking & Snack’s May 2026 Flatbread & Tortilla Processing package survey how OEMs handle SKU flexibility and better-for-you doughs. Moline, AMF, Fritsch/Multivac, Rademaker, and Rheon discuss sheeting control, changeovers, and high-protein/fiber rheology.